In architectural projects where flexibility, performance, and aesthetics are essential, custom aluminium enclosure systems play a crucial role. Unlike standard solutions, made-to-measure systems allow architects and engineers to adapt structures precisely to each project’s technical and design requirements.

At Airclos, the manufacturing process is entirely focused on creating tailored solutions, from the initial concept to the final production stage.

Project analysis and technical requirements

Every custom enclosure system begins with a detailed project analysis. This stage defines the foundation of the entire manufacturing process.

Key factors include:

• Architectural dimensions and geometry
• Environmental conditions (wind, snow, temperature)
• Intended use (residential, commercial, hospitality)
• Integration with existing structures

This information allows engineers to define the optimal system configuration before moving into the design phase.

Engineering and system design

Once the technical requirements are established, the engineering team develops a fully customised design. This includes structural calculations, profile selection, and movement systems where applicable.

During this phase, special attention is given to:

• Load resistance and stability
• Aluminium profile optimisation
• Glass compatibility and safety
• Smooth operation of moving elements

The result is a system engineered to perform reliably under real-world conditions.

Aluminium profile manufacturing

Aluminium is the backbone of enclosure systems. Custom profiles are manufactured to meet exact specifications, ensuring both strength and aesthetic consistency.

The manufacturing process includes:

• Precision extrusion or machining
• Surface treatments for durability and corrosion resistance
• Quality control at every production stage

This level of control allows for large-format systems that maintain structural integrity without unnecessary weight.

Assembly and quality control

Before delivery, enclosure systems undergo thorough quality checks. Components are assembled and tested to verify:

• Dimensional accuracy
• Mechanical performance
• Compatibility between aluminium structures and glass panels

This ensures that the system arrives ready for efficient installation by local partners or installers.

Why manufacturing-focused expertise matters

By focusing exclusively on manufacturing, Airclos provides solutions that are technically robust and adaptable. This approach offers clear advantages:

• Greater design freedom for architects
• Systems engineered for specific climates and regulations
• Consistent quality across all projects

Custom aluminium enclosure systems are not simply products; they are engineered solutions designed to meet complex architectural challenges.

Precision, flexibility, and performance

From concept to production, every stage of the manufacturing process contributes to the final performance of the enclosure system. Through detailed engineering, precision manufacturing, and strict quality control, custom solutions deliver durability, safety, and architectural value.

This manufacturing-driven approach ensures that each enclosure system meets the highest standards, regardless of project size or complexity.